Product Description
Product Description
Air compressor features:
1. The whole system consists of a 20hp energy-saving screw air compressor, a 500-liter air storage tank, a refrigerated dryer and 4 precision filters.
2. The constant temperature control system minimizes the water content inside the system and ensures the long life and high efficiency of the air compressor.
3. The whole system is a skid-mounted integrated type, which saves users the cumbersome steps of connecting pipes and valves. Small footprint and space saving. Maintenance is simple and easy to operate.
4. The finally discharged compressed air is completely water-free, the particle content is less than 0.01um, the oil content is less than 0.001ppm, and the pressure dew point is 2-10 degrees.
| Air compressor power | 11kw/15hp |
| Model | WAC-15A |
| Capacity(m3/min) | 1.6 |
| Capacity(cfm) | 56 |
| Working pressure(bar) | 8 |
| Max working pressure(bar) | 13 |
| Bearings brand of screw air end | SKF |
| Motor power(kw) | 11 |
| Voltage/Hertz(V/HZ) | 230/50 |
| Protection level | IP65 |
| Efficiency grade | IE3 |
| Controller | Touch screen PLC |
| Driven method | Belt |
| Cooling way | by air |
| Discharge temperature (ºC) | ≤ ambient +8 |
| Noise dB(A) | ≤ 65 |
| Air outlet size | G3/4″ |
| Dimension L*W*H(mm) | 1882*790*1731 |
| Weight(kg) | 560 |
| Air dryer capacity(m3/min) | 2 |
| Air tank volume(liters) | 500 |
| Line filter (pcs) | 3 |
| Particle content(μm) | 0.01um |
| Oil content (ppm) | 0.001ppm |
| Pressure dew point(ºC) | 2-8 ºC |
| Unit Fob ZheJiang price( US$) | $3,950 |
Detailed Photos
1. The compressor is equipped with an intelligent controller.
2. It has a pressure signal, can achieve automatic start and stop function.
3. With timing automatic drainage valve.
4. Automatic protection: motor overload and shutdown.
1. Excessive exhaust temperature protection, if the machine head exhaust temperature exceeds 105ºC, it will alarm and shut down immediately.
2. Electrical protection, electrical fault alarm and shutdown.
3. Overload protection, main motor/fan motor overload alarm and shutdown.
4. 380V power supply wrong phase protection, phase loss protection shutdown.
5. Overpressure protection, when the exhaust pressure exceeds the set value, it will alarm and stop.
6. It has 3 alarm functions: oil and gas separator blockage alarm, air filter blockage alarm, and oil filter blockage alarm.
7. The automatic temperature control system maintains the lubricating oil temperature higher than the pressure dew point temperature through the temperature control valve to ensure that the oil temperature is in the best state (see the air compressor composition system description for details).
8. Fault alarm device, if the unit fails, it can prompt the user to replace parts and do necessary maintenance. The unit has self-diagnosis and protection functions.
Company Profile
WMT CNC Industrial Co., Ltd. is located in the southwest of the Yangtze River in ZheJiang Province with famous Buddhist shrine in the north of Jiuhua Mountain. The transportation facilities here are very convenient, directly linked with many metropolis like ZheJiang , ZheJiang and HangZhou via the highway, international airport, and high-speed railway.
WMTCNC company focuses on the research and development, manufacturing, sales and service of various CNC machine tools. Our products are widely used in the processing of molds and parts for products in the aerospace, automotive, steel, petrochemical, and electronics industries. The products are exported to more than 50 countries and regions around the world with good reputation always.
Our main products are Vertical machining centers, Gantry machining centers, CNC milling machines, CNC lathes, Turning machining centers, common drilling and milling machines, milling machines, lathes, and DIY machine tools, etc.
Main functional components of machines are supplied by world-renowned brands such as Japan, ZheJiang and Germany. The concept of combining “craftsman spirit” and “intelligent manufacturing” runs through the research and development, production and sales of various products, relying on advanced processing And testing equipment, scientific management to ensure our products with the high precision, high rigidity and high efficiency. Our machines are the trustworthy product for mold and metal processing.
FAQ
Q1: How is the warranty?
A1: Warranty time is 13 months after BL date.
Q2:Can we visit your factory before order?
A2:Sure.All new and old friends are welcomed to visit us at our factory. Besides,we can pick up you at the station or airport if needed. We will be very honored to help with tickets and accommodation booking.
Q3:Do you have a stock?
A3:Sorry, most of our machines don’t have stock, we always produce according to order. However, if during fairs months, maybe have few samples back from fairs.
Q4:What’s the MOQ?
A4:One set only.
Q5:How about your quality?
A5:We have approved the ISO9001:2008 Quality management system.ISO14001 Environmental management system, OHSAS18001 International occupational health and safety management system, and Social Accountability 8000(SA8000). Most products have been approved by the European and American safety standards, including CE, GS, EMS&UL,90% of our products are exported to more than 60 countries and regions around the world, especially to Europe and America market and always win high reputation. So you can rest assured of our quality products and our best services.
Q6:Do you have professional engineers?
A6:Yes.we have professional engineers and designers. We can provide OEM services.
Q7:Can you provide customized machines?
A7:Yes, we can design and manufacture according to your specific requirements.
| After-sales Service: | Video technical support, Online support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Water Cooling |
| Power Source: | motor |
| Cylinder Position: | Vertical |
| Customization: |
Available
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-05
China wholesaler Laser Cutting ASME CE Hot Sale Clean Compressed Air Pm VSD All in One 4in1 Energy Saving Screw Air Compressor supplier
Product Description
Why laser cutting machine need gas??
Auxiliary gas:
The compressed air is mixed with oxygen or nitrogen, and the high pressure gas discharged from the air compressor will blow away the molten or gasified metal residual between the slits.
Cutting gas:
Compressed air, high purity oxygen and nitrogen are used as cutting gas to provide gas to cutting head.
Almost 70%~80% factories they has their own laser cutting machine, 1 laser cutting machine match with 1unit 16bar screw air comperssor. Can you image how huge of this 16bar air compressor market??
Why choose compressed air to laser cutting machine?
Applicable materials:
Carbon steel, aluminum, aluminum alloy, stainless steel, brass, etc. below 2.5mm
Air supply pressure:13bar-16bar
Advantage:
Low cost, widely application
Laser cutting machine customer case:
A metal processing factory purchased 1 set of screw air compressor equipment to provide compressed air for a 500W fiber laser cutting machine.
If you use compressed air as the air source of the laser cutting machine, the cost will be relatively lower than using N2 or O2. A 500W laser cutting machine needs about 1 m3/min of 10-12bar compressed air, then a 7.5KW-11kw air compressor is enough. The electricity cost for such an air compressor to run for 1 hour is only about 5-8 kw`h, and the maximum electricity consumption for 8 hours a day is around 60 kw`h. One kw`h electricity is about $0.15/kw`h, then the total electricity cost will be $9, half to the oxygen cutting.
Let’s do a calculation, save $9 a day, work 300 days a year, save $2,700 in 1 year, and the cost of purchasing a complete set of screw air compressor can be recovered in less than 2 years.
Therefore, using the compressed air for laser cutting will be the most economical solution, can help you save money and low down your production cost.
Also protect your laser cutting machine:
After our search, the protective lens contacts with compressed air, if there is oil and water, the focused light will be dispersed, and the cutting efficiency will be reduced. Therefore CZPT 16bar 4in1 screw air compressor include 400L air tank, lower pressure dew point refrigerated air dryer and 4 level line air filter to protect your laster cutting machine, thus to reduce the factory operation cost.
Product Description
Why choose CZPT 16bar air compressor?
4IN1 type, include screw air compressor, receiver tank, air dryer and air filter
Plug and use, no need installation
16bar compressed air suit for laser cutting machine, reduce the N2, O2 cost
Clean air to protect your laser cutting machine
Stable, reliable, low noise, energy saving
Technical parameters
16 Bar
| Model | Max Working Pressure |
Capacity | Motor Power | Air Tank Capacity |
Connection | Net Weight |
Dimension (L*W*H) |
||
| — | bar | psig | m3/min | hp | kw | L | inch | kgs | mm |
| J11CTG-16 | 16 | 217 | 1.10 | 15 | 11 | 400 | G3/4″ | 510 | 1850*950*1870 |
| J15CTG-16 | 16 | 217 | 1.60 | 20 | 15 | 400 | G3/4″ | 510 | 1850*950*1870 |
| J22CTG-16 | 16 | 217 | 2.30 | 30 | 22 | 400 | G1″ | 555 | 1850*950*1870 |
Production line factory
FAQ
Q1: Are you a manufacturer or trading company?
A1: CZPT is professional screw air compressor factory located in HangZhou, China.
Q2: What’s your delivery time?
A2: about 10-20days after you confirm the order, other voltage pls contact with us.
Q3: How long is your air compressor warranty?
A3: One year for the whole machine since leave our factory.
Q4: What’s the payment term?
A4:We accept T/T, LC at sight, Paypal etc.
Also we accept USD, RMB, JPY, EUR, HKD, GBP, CHF, KRW.
Q5: What’s the Min. Order requirement?
A5: 1unit
Q6: What service you can support?
A6: We offer after-sales service, custom service, production view service and one-stop service.
| After-sales Service: | 1 Year |
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| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Samples: |
US$ 2573/Unit
1 Unit(Min.Order) | |
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| Customization: |
Available
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How to Choose the Right Air Compressor
An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.
Electric motor
While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with two digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
Oil bath
Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.
Start/stop control
An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
Variable speed drive
A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between forty percent and eighty percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.
editor by CX 2023-06-05