{"id":443,"date":"2026-07-29T07:55:02","date_gmt":"2026-07-29T07:55:02","guid":{"rendered":"https:\/\/oxygen-compressor-machine.com\/?post_type=product&p=443"},"modified":"2026-07-29T07:55:02","modified_gmt":"2026-07-29T07:55:02","slug":"zw-20-5-10-5-yagsiz-oksijen-nitrojen-kompresoru","status":"publish","type":"product","link":"https:\/\/oxygen-compressor-machine.com\/tr\/urun\/zw-20-5-10-5-yagsiz-oksijen-nitrojen-kompresoru\/","title":{"rendered":"ZW-20\/5-10.5 Ya\u011fs\u0131z Oksijen ve Azot Kompres\u00f6r\u00fc"},"content":{"rendered":"
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1. B\u00fcy\u00fck \u00d6l\u00e7ekli Gaz S\u0131k\u0131\u015ft\u0131rman\u0131n Makroekonomisi ve \u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

A\u011f\u0131r sanayi \u00fcretiminin modern \u00e7a\u011f\u0131nda, merkezi olmayan, lojistik a\u011f\u0131rl\u0131kl\u0131 kriyojenik s\u0131v\u0131 gaz teslimatlar\u0131ndan yerel, tesis i\u00e7i gaz \u00fcretimine do\u011fru k\u00fcresel ge\u00e7i\u015f, tesis ekonomisinde devrim yaratt\u0131. Devasa Vakum Bas\u0131n\u00e7 Sal\u0131n\u0131ml\u0131 Adsorpsiyon (VPSA) kuleleri ve Hava Ay\u0131rma \u00dcniteleri (ASU) art\u0131k \u00e7elik fabrikalar\u0131, kimya rafinerileri ve mega \u00f6l\u00e7ekli su ar\u0131tma tesislerinin manzaras\u0131nda hakim konumda. Bununla birlikte, bu devasa jenerat\u00f6rler, do\u011fas\u0131 gere\u011fi nispeten d\u00fc\u015f\u00fck temel bas\u0131n\u00e7larda (tipik olarak 0,5 MPa (5 bar) civar\u0131nda) y\u00fcksek safl\u0131kta oksijen ve azot \u00fcretir. Bu muazzam gaz hacmini, y\u00fcksek f\u0131r\u0131n zenginle\u015ftirme veya y\u00fcksek bas\u0131n\u00e7l\u0131 kimyasal reakt\u00f6r \u00f6rt\u00fcs\u00fc gibi agresif end\u00fcstriyel uygulamalar i\u00e7in kullan\u0131labilir hale getirmek i\u00e7in, g\u00fc\u00e7l\u00fc bir ara teknolojiye kesinlikle ihtiya\u00e7 duyulmaktad\u0131r.<\/p>\n

Girin ZW-20\/5-10.5 Ya\u011fs\u0131z Oksijen\/Azot Kompres\u00f6r\u00fc<\/strong>Bu makine sadece bir yard\u0131mc\u0131 cihaz de\u011fil; merkezi end\u00fcstriyel boru hatt\u0131 a\u011flar\u0131n\u0131n atan kalbidir. A\u015f\u0131r\u0131 a\u011f\u0131r hizmet tipi, y\u00fcksek kapasiteli bir boru hatt\u0131 g\u00fc\u00e7lendirici olarak tasarlanan ZW-20\/5-10.5, bu \u00fcretim tesislerinden gelen b\u00fcy\u00fck hacimli d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 gaz\u0131 almak ve tesisin ana \u015febekesine 1,05 MPa (10,5 bar) gibi amans\u0131z ve tavizsiz bir de\u015farj bas\u0131nc\u0131yla iletmek \u00fczere titizlikle kalibre edilmi\u015ftir. Bu \u00f6zel mimariyi geleneksel piyasa tekliflerinden ger\u00e7ekten ay\u0131ran \u015fey, \u015fa\u015f\u0131rt\u0131c\u0131 hacimsel i\u015fleme kapasitesidir. 10,5 m\u00b3'e kadar gaz\u0131 sorunsuz ve s\u00fcrekli olarak i\u015fleyebilir. Dakikada 20 normal metrek\u00fcp (20 Nm\u00b3\/min)<\/strong>Bu da muazzam bir miktara denk geliyor. saatte 1200 Nm\u00b3<\/strong> veya standart 24 saatlik \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc ba\u015f\u0131na 28.800 Nm\u00b3.<\/p>\n

Bu muazzam miktardaki gaz\u0131n ta\u015f\u0131nmas\u0131, ola\u011fan\u00fcst\u00fc termodinamik y\u00f6netim, benzersiz yap\u0131sal sa\u011flaml\u0131k ve tavizsiz metalurjik safl\u0131k gerektirir. Geli\u015fmi\u015f PTFE s\u0131zd\u0131rmazl\u0131k teknolojileri ve fiziksel yap\u0131sal izolasyon sayesinde, s\u0131k\u0131\u015ft\u0131rma silindirlerinden hidrokarbon bazl\u0131 ya\u011flamay\u0131 tamamen ortadan kald\u0131rarak, bu \u00fcnite 0 safl\u0131kta, kirlenmemi\u015f gaz iletimini garanti eder. Bu mutlak safl\u0131k, metalurji, havac\u0131l\u0131k ve y\u00fcksek riskli petrokimya sekt\u00f6rlerini y\u00f6neten en kat\u0131 d\u00fczenleyici gereklilikleri kar\u015f\u0131lar ve oksijenin kendili\u011finden tutu\u015fmas\u0131yla ili\u015fkili felaket risklerini tamamen ortadan kald\u0131r\u0131r. Tesis operat\u00f6rleri i\u00e7in ZW-20\/5-10.5'in devreye al\u0131nmas\u0131 stratejik bir ekonomik manevray\u0131 temsil eder: d\u00fc\u015f\u00fck bas\u0131n\u00e7l\u0131 gaz darbo\u011fazlar\u0131n\u0131 ortadan kald\u0131r\u0131r, birden fazla k\u00fc\u00e7\u00fck ve verimsiz kompres\u00f6rle ili\u015fkili i\u015fletme giderlerini (OPEX) d\u00fc\u015f\u00fcr\u00fcr ve t\u00fcm a\u011f\u0131r hizmet tipi pn\u00f6matik enerji i\u00e7in tek, son derece g\u00fcvenilir bir kanal sa\u011flar.<\/p>\n

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\"ZW-20\/5-10.5<\/p>\n

\u015eekil 1: ZW-20\/5-10.5 Ana A\u011f\u0131r Hizmet Tipi Montaj \u00dcnitesi \u2013 End\u00fcstriyel mega projeler i\u00e7in kesintisiz 1200 Nm\u00b3\/h ak\u0131\u015f sa\u011flar.<\/p>\n<\/div>\n<\/div>\n

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2. Ayr\u0131nt\u0131l\u0131 Teknik \u00d6zellikler ve \u00c7al\u0131\u015fma Aral\u0131\u011f\u0131<\/h2>\n

Hassas m\u00fchendislik, bir makinenin yeteneklerinin tesisin termodinamik ve hacimsel gereksinimlerine m\u00fckemmel \u015fekilde uyarlanmas\u0131n\u0131 gerektirir. A\u015fa\u011f\u0131daki kapsaml\u0131 teknik parametreler, ZW-20\/5-10.5 modelinin standart \u00e7al\u0131\u015fma aral\u0131\u011f\u0131n\u0131 tan\u0131mlar. A\u015f\u0131r\u0131 zorlu ko\u015fullarda 7\/24\/365 kesintisiz \u00e7al\u0131\u015fma i\u00e7in tasarlanan bu \u00fcnite, pistonlu ekipmanlar i\u00e7in uluslararas\u0131 API618 tasar\u0131m kodlar\u0131na ve oksijen servisi i\u00e7in EIGA IGC 10\/07\/E g\u00fcvenlik \u015fartlar\u0131na s\u0131k\u0131 s\u0131k\u0131ya uyacak \u015fekilde \u00fcretilmi\u015ftir.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Teknik Parametre<\/th>\nNominal De\u011fer \/ M\u00fchendislik Spesifikasyonu<\/th>\n<\/tr>\n<\/thead>\n
Model Tan\u0131mlama Mimarisi<\/td>\nZW-20\/5-10.5 (A\u011f\u0131r Hizmet Tipi Dikey Y\u00fcksek Kapasiteli Seri)<\/td>\n<\/tr>\n
Onayl\u0131 S\u0131k\u0131\u015ft\u0131rma Ortamlar\u0131<\/td>\nSaf Oksijen (O\u2082), Saf Azot (N\u2082), Argon, Y\u00fcksek Safl\u0131kta Kuru Hava<\/td>\n<\/tr>\n
Hacimsel Ak\u0131\u015f H\u0131z\u0131 (Kapasite)<\/td>\n20,0 Nm\u00b3\/dak (1200 Nm\u00b3\/saat) \u2013 S\u00fcrekli \u00c7al\u0131\u015fma<\/td>\n<\/tr>\n
Nominal Emme (Giri\u015f) Bas\u0131nc\u0131<\/td>\n0,5 MPa (5,0 bar \/ yakla\u015f\u0131k 72,5 psi) \u2013 VPSA\/ASU uyumlu<\/td>\n<\/tr>\n
Hedef De\u015farj Bas\u0131nc\u0131<\/td>\n1,05 MPa (10,5 bar \/ yakla\u015f\u0131k 152,3 psi)<\/td>\n<\/tr>\n
Kinematik \u00c7er\u00e7eve Mimarisi<\/td>\nZ Tipi Dikey Yerle\u015fim, \u00e7ift etkili silindir konfig\u00fcrasyonu<\/td>\n<\/tr>\n
Ya\u011flama B\u00fct\u00fcnl\u00fc\u011f\u00fc<\/td>\n100% Ya\u011fs\u0131z (Havac\u0131l\u0131k s\u0131n\u0131f\u0131 karbon dolgulu PTFE kompozit contalar kullan\u0131larak \u00fcretilmi\u015ftir)<\/td>\n<\/tr>\n
Termodinamik Y\u00f6netim<\/td>\nEnd\u00fcstriyel Y\u00fcksek Kapasiteli Borulu Su So\u011futma Sistemi (Kapal\u0131 devre gereklidir)<\/td>\n<\/tr>\n
Motor G\u00fcc\u00fc (Nominal Gereksinim)<\/td>\n75 kW ila 90 kW (Gaz\u0131n \u00f6zg\u00fcl a\u011f\u0131rl\u0131\u011f\u0131na ve saha rak\u0131m\u0131na ba\u011fl\u0131 olarak dinamik olarak boyutland\u0131r\u0131l\u0131r)<\/td>\n<\/tr>\n
Krank mili d\u00f6n\u00fc\u015f h\u0131z\u0131<\/td>\nUltra D\u00fc\u015f\u00fck H\u0131z Tasar\u0131m\u0131 (Valf \u00f6mr\u00fcn\u00fcn \u00f6nemli \u00f6l\u00e7\u00fcde uzat\u0131lmas\u0131 i\u00e7in tipik olarak 300 \u2013 420 RPM)<\/td>\n<\/tr>\n
G\u00fcvenlik ve \u00dcretim Uyumlulu\u011fu<\/td>\nAPI618 uyumlu tasar\u0131m, EIGA IGC 10\/07\/E sertifikal\u0131, ISO 9001:2015, CE Direktifi uyumlu.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\u00d6nemli Termodinamik Boyutland\u0131rma Uyar\u0131s\u0131:<\/strong> Yukar\u0131da detayland\u0131r\u0131lan \u00f6zellikler, standart atmosferik ko\u015fullara dayal\u0131 olarak son derece standartla\u015ft\u0131r\u0131lm\u0131\u015f, haz\u0131r ZW-20\/5-10.5 konfig\u00fcrasyonumuzu temsil etmektedir. Gaz yo\u011funlu\u011fu ve s\u0131k\u0131\u015ft\u0131rma oranlar\u0131 ger\u00e7ek d\u00fcnya \u00e7evresel fizi\u011finden b\u00fcy\u00fck \u00f6l\u00e7\u00fcde etkilendi\u011finden, ger\u00e7ek saha performans\u0131, deniz seviyesinden belirli rak\u0131m\u0131n\u0131za ve tesisinizin maksimum yaz ortam s\u0131cakl\u0131klar\u0131na ba\u011fl\u0131 olarak az miktarda de\u011fi\u015fiklik g\u00f6sterebilir. Nihai sat\u0131n almadan \u00f6nce, do\u011frulanm\u0131\u015f, sahaya \u00f6zg\u00fc bir termodinamik performans e\u011frisi olu\u015fturmak i\u00e7in teknik departman\u0131m\u0131zla do\u011frudan g\u00f6r\u00fc\u015fme yapman\u0131z\u0131 zorunlu tutuyoruz.<\/p>\n<\/div>\n

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3. Y\u00fcksek Hacimli Termodinami\u011fin Fizi\u011fi ve Mekani\u011fi<\/h2>\n

24 saatlik bir d\u00f6ng\u00fc boyunca her altm\u0131\u015f saniyede 20 metrek\u00fcp gaz\u0131 s\u00fcrekli olarak mekanik olarak yer de\u011fi\u015ftirmek, ola\u011fan\u00fcst\u00fc hacimsel yer de\u011fi\u015ftirme ve kusursuz gaz ak\u0131\u015f dinamikleri gerektirir. Bu \u00f6l\u00e7ekte, Boyle Yasas\u0131 ve Charles Yasas\u0131 prensipleri a\u015f\u0131r\u0131 derecede \u00f6nem kazan\u0131r. ZW-20\/5-10.5, bu k\u00fctle ak\u0131\u015f h\u0131z\u0131n\u0131n muazzam kinetik ve termal zorluklar\u0131n\u0131n \u00fcstesinden, a\u015f\u0131r\u0131 b\u00fcy\u00fck, titre\u015fim emici d\u00f6kme demir Z \u00e7er\u00e7eveli bir karter kullanarak gelir. Bu monolitik yap\u0131, devasa 90 kW'l\u0131k ana tahrik motoru taraf\u0131ndan \u00fcretilen yo\u011fun, titre\u015fimli kar\u015f\u0131l\u0131kl\u0131 hareket kuvvetlerine kar\u015f\u0131 sa\u011flam bir dayanak g\u00f6revi g\u00f6r\u00fcr.<\/p>\n

Sistem, 0,5 MPa'l\u0131k bir ba\u015flang\u0131\u00e7 \u200b\u200bde\u011ferinden 1,05 MPa'l\u0131k de\u015farj bas\u0131nc\u0131na sorunsuz bir \u015fekilde ula\u015fmak ve felaket niteli\u011finde yerel \u0131s\u0131 cepleri olu\u015fturmamak i\u00e7in son derece \u00f6zel, geni\u015f \u00e7apl\u0131 borular kullanmaktad\u0131r. \u00e7ift \u200b\u200betkili<\/strong> Y\u00fcksek gerilimli paslanmaz \u00e7elikten d\u00f6v\u00fclm\u00fc\u015f s\u0131k\u0131\u015ft\u0131rma silindirleri. Sadece ileri itme hareketinde gaz\u0131 s\u0131k\u0131\u015ft\u0131ran standart tek etkili silindirlerin aksine, bu geli\u015fmi\u015f \u00e7ift etkili konfig\u00fcrasyon, silindirin her iki ucundan da s\u0131zd\u0131rmaz oldu\u011fu anlam\u0131na gelir. Gaz i\u00e7eri \u00e7ekilir, s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r ve d\u0131\u015far\u0131 at\u0131l\u0131r. ikisi birden<\/em> Dev pistonun yukar\u0131 ve a\u015fa\u011f\u0131 hareketleri. Piston a\u015fa\u011f\u0131 do\u011fru hareket ederken, alt haznedeki gaz\u0131 s\u0131k\u0131\u015ft\u0131r\u0131rken ayn\u0131 anda \u00fcst hazneye taze gaz \u00e7eker ve bunun tersi de ge\u00e7erlidir. Bu mimari \u015faheser, kompres\u00f6r \u00fcnitesinin fiziksel alan\u0131n\u0131 b\u00fcy\u00fctmeden makinenin hacimsel verimlili\u011fini ve s\u00fcrekli ak\u0131\u015f\u0131n\u0131 etkili bir \u015fekilde ikiye katlar.<\/p>\n

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\"Y\u00fcksek<\/p>\n

\u015eekil 2: 1200 Nm\u00b3\/h gaz ak\u0131\u015flar\u0131n\u0131n t\u00fcrb\u00fclans\u0131n\u0131 y\u00f6netmek i\u00e7in kesinlikle gerekli olan muazzam yap\u0131sal rijitli\u011fi ve geni\u015f \u00e7apl\u0131 boru dizilerini g\u00f6steren ger\u00e7ek d\u00fcnya operasyonel uygulamas\u0131.<\/p>\n<\/div>\n

Termodinamik d\u00f6ng\u00fc, son derece d\u00fczenli bir \u015fekilde ger\u00e7ekle\u015fir. 0,5 MPa'da bulunan gaz, yukar\u0131 ak\u0131\u015f tampon tank\u0131ndan geni\u015fleyen ana s\u0131k\u0131\u015ft\u0131rma silindirlerinden zorla \u00e7ekilir. Bu i\u015flem, ak\u0131\u015f t\u00fcrb\u00fclans\u0131n\u0131 (girdap ak\u0131mlar\u0131) ortadan kald\u0131rmak ve inhalasyon s\u0131ras\u0131nda bas\u0131n\u00e7 d\u00fc\u015f\u00fc\u015f\u00fcn\u00fc en aza indirmek i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015f, y\u00fcksek dinamik tepkili, e\u015f merkezli valf tertibatlar\u0131 sayesinde an\u0131nda a\u00e7\u0131l\u0131r ve s\u00fcp\u00fcr\u00fclen hacmi en \u00fcst d\u00fczeye \u00e7\u0131kar\u0131r. Ultra geni\u015f, a\u015f\u0131nmay\u0131 \u00f6nleyici karbon dolgulu PTFE k\u0131lavuz halkalar\u0131yla hassas bir \u015fekilde y\u00f6nlendirilen a\u011f\u0131r hizmet tipi \u00e7elik pistonlar, gaz odas\u0131na girer. Silindirlerin i\u00e7inde s\u0131v\u0131 ya\u011fa izin verilmedi\u011finden, sistem tamamen bu geli\u015fmi\u015f kendinden ya\u011flamal\u0131 halkalar\u0131n, 10,5 bar kuvveti tutabilen hermetik, y\u00fcksek bas\u0131n\u00e7l\u0131 bir s\u0131zd\u0131rmazl\u0131k olu\u015fturmak i\u00e7in ayna gibi i\u015flenmi\u015f 304\/316L paslanmaz \u00e7elik silindir g\u00f6mleklerine kar\u015f\u0131 sorunsuz bir \u015fekilde kaymas\u0131na dayan\u0131r.<\/p>\n

Adyabatik fizik, 90 kW'l\u0131k bir enerji kayna\u011f\u0131 kullan\u0131larak saatte 1200 Nm\u00b3'l\u00fck bir hacmin s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131n\u0131n muazzam ve tehlikeli termal enerji (s\u0131k\u0131\u015ft\u0131rma \u0131s\u0131s\u0131) \u00fcretti\u011fini \u00f6ng\u00f6rmektedir. Kontrols\u00fcz b\u0131rak\u0131l\u0131rsa, bu \u0131s\u0131 PTFE halkalar\u0131n\u0131 tolerans s\u0131n\u0131rlar\u0131n\u0131n \u00f6tesinde h\u0131zla geni\u015fleterek felaketle sonu\u00e7lanan s\u0131k\u0131\u015fmaya neden olur. Bu nedenle, a\u015f\u0131r\u0131 \u0131s\u0131t\u0131lm\u0131\u015f s\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f gaz, geni\u015f \u00e7apl\u0131 tahliye manifoldlar\u0131ndan hemen d\u0131\u015far\u0131 at\u0131l\u0131r ve end\u00fcstriyel \u00f6l\u00e7ekli, s\u00fcrekli ak\u0131\u015fl\u0131 su so\u011futmal\u0131 \u0131s\u0131 e\u015fanj\u00f6rlerine y\u00f6nlendirilir. Bu agresif ara so\u011futma ve son so\u011futma, termal enerjinin \u015fiddetli bir \u015fekilde uzakla\u015ft\u0131r\u0131lmas\u0131n\u0131 sa\u011flar. Gaz, EIGA taraf\u0131ndan zorunlu k\u0131l\u0131nan 130\u00b0C'lik mutlak g\u00fcvenlik s\u0131n\u0131r\u0131n\u0131n \u00e7ok alt\u0131nda sistemden \u00e7\u0131kmaya zorlan\u0131r ve fabrikan\u0131n ana da\u011f\u0131t\u0131m boru hatt\u0131na girmeden \u00f6nce herhangi bir kendili\u011finden tutu\u015fma riskini tamamen ortadan kald\u0131r\u0131r.<\/p>\n<\/div>\n

<\/p>\n

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4. A\u015f\u0131r\u0131 Reaktif Ortamlar i\u00e7in Geli\u015fmi\u015f Malzeme Bilimi ve Metalurji<\/h2>\n
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\"A\u011f\u0131r<\/p>\n

\u015eekil 3: 20 Nm\u00b3\/dakika reaktif gaz\u0131n g\u00fcvenli bir \u015fekilde ta\u015f\u0131nmas\u0131 i\u00e7in gerekli olan devasa temel yap\u0131sal tasar\u0131m\u0131n ve y\u00fcksek kaliteli, oksidasyona dayan\u0131kl\u0131 paslanmaz \u00e7elik manifoldlar\u0131n yak\u0131n \u00e7ekim g\u00f6r\u00fcnt\u00fcs\u00fc.<\/p>\n<\/div>\n

10,5 bar bas\u0131n\u00e7ta 1200 Nm\u00b3\/h \u00e7al\u0131\u015fma ile ili\u015fkili amans\u0131z mekanik \u00e7ubuk y\u00fcklerine, a\u015f\u0131r\u0131 s\u00fcrt\u00fcnme kuvvetlerine ve yo\u011fun a\u015f\u0131nd\u0131r\u0131c\u0131 gaz ak\u0131\u015f h\u0131zlar\u0131na ba\u015far\u0131yla dayanabilmek i\u00e7in standart end\u00fcstriyel malzemeler tamamen yetersizdir. Bu y\u00fcksek bas\u0131n\u00e7larda saf oksijenle \u00e7al\u0131\u015f\u0131rken, gaz h\u0131z\u0131 ba\u015fl\u0131 ba\u015f\u0131na bir tehlike olu\u015fturur; par\u00e7ac\u0131klar y\u00fcksek h\u0131zlarda karbon \u00e7elik bir y\u00fczeye \u00e7arpt\u0131\u011f\u0131nda, par\u00e7ac\u0131k \u00e7arpmas\u0131yla tutu\u015fma meydana gelebilir. Metalurjideki herhangi bir taviz, h\u0131zl\u0131 i\u00e7 oksidasyona, a\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nmaya ve nihayetinde felaket niteli\u011finde tesis yang\u0131nlar\u0131na yol a\u00e7abilir. Tescilli ZW-20\/5-10.5 \u00fcr\u00fcn\u00fcm\u00fcz, \u00f6zenle se\u00e7ilmi\u015f havac\u0131l\u0131k s\u0131n\u0131f\u0131 ala\u015f\u0131mlardan olu\u015fan son derece gizli bir matrise ve mikroskobik hassasiyette i\u015fleme dayanmaktad\u0131r:<\/p>\n